Well I did eventually finish off the mold and have successfully cast a few helmets. Can you spot the difference? Next step on the helmet front is to make a nice copy for myself and install a set of light up eyes like I did for the master and an electronic system for the faceplate.
If you've not seen the light up eyes yet then check my Flickr photo stream here
I've started moving away from Flickr, and towards Picasa so I'm removing the Flickr gadget on the right because it seems to make the page take ages to load.